import paho.mqtt.client as mqtt import json import logging import time import re import asyncio logger = logging.getLogger("mqtt_client") # ── 설정 ────────────────────────────────────────────────── BROKER_HOST = "localhost" BROKER_PORT = 1883 # MQTT 토픽 규칙: # 장비→서버(읽기): /{prefix}/m/in, /{prefix}/d/in, /{prefix}/event # 서버→장비(쓰기): /{prefix}/m/out, /{prefix}/d/out _client: mqtt.Client = None from .line_manager import line_manager def _get_equipment_id_by_prefix(prefix: str) -> int: """ 토픽 프리픽스를 기반으로 DB의 설비 ID를 반환합니다 (LineManager 연동). """ return line_manager.get_equipment_id(prefix) def _publish_hmi_update(equipment_id: int): """ HMI 실시간 상태 업데이트 데이터를 조회하여 WebSocket으로 브로드캐스트합니다. MQTT 수신 스레드가 블로킹되는 현상을 피하기 위해 Future 대기 없이 이벤트 루프에 비동기 처리만 위임합니다. """ try: from equipment.db_manager import get_machine_status_detail_joined from communication.websocket_manager import ws_manager result = get_machine_status_detail_joined(equipment_id) if result: # Decimal 타입 등의 변환 오류 방지 안전 필터 적용 # 그룹 0,5(순환펌프 재작동 시간)만 정수, 나머지 d_read와 모든 d_write는 PLC REAL이므로 소수점 보존 for i in range(10): key = f"d_read_g{i}" if key in result and result[key] is not None: try: result[key] = int(result[key]) if i in (0, 5) else float(result[key]) except: result[key] = 0 for i in range(4): key = f"d_write_g{i}" if key in result and result[key] is not None: try: result[key] = float(result[key]) except: result[key] = 0 # 웹소켓 매니저의 메인 이벤트 루프로 비동기 브로드캐스트 위임 loop = getattr(ws_manager, 'loop', None) if loop and loop.is_running(): asyncio.run_coroutine_threadsafe( ws_manager.broadcast({ "type": "equipment_update", "equipment_id": equipment_id, "data": result, "timestamp": int(time.time() * 1000) }), loop ) except Exception as e: logger.error(f"[WS BROADCAST ERROR] Failed to broadcast for equipment_id {equipment_id}: {e}", exc_info=True) def _on_connect(client, userdata, flags, rc): if rc == 0: logger.info("[MQTT] Connected to broker successfully.") # line_config.json에 등록된 모든 라인의 토픽 동적 구독 prefixes = line_manager.get_all_prefixes() for prefix in prefixes: client.subscribe(f"/{prefix}/m/in") client.subscribe(f"/{prefix}/d/in") client.subscribe(f"/{prefix}/event") client.subscribe(f"/{prefix}/ack") client.subscribe(f"/{prefix}/status") logger.info(f"[MQTT] Dynamically subscribed to topics for prefixes: {prefixes}") else: logger.error(f"[MQTT] Connection failed: rc={rc}") def _on_message(client, userdata, msg): """ 배치 데이터 [[id, val], ...] 수집 및 DB 동기화, HMI 실시간 전계 (성능 모니터링 포함) """ start_time = time.time() topic = msg.topic try: payload_str = msg.payload.decode() logger.info(f"[MQTT RECEIVE] Topic: {topic} | Payload: {payload_str}") payload = json.loads(payload_str) # 토픽 프리픽스 동적 해석 match = re.search(r'/([^/]+)/(m|d|event|ack|status)', topic) line_prefix = match.group(1) if match else "line1" equipment_id = _get_equipment_id_by_prefix(line_prefix) from database.connection import get_db_connection if "/ack" in topic: command_id = payload.get("command_id") status = payload.get("status") applied_value = payload.get("applied_value") # 적용 데이터 파싱 logger.info(f"[MQTT ACK Callback] Received Event command {command_id} status={status} applied_value={applied_value} for prefix: {line_prefix}") # DB 상태 및 적용값 분리 저장 업데이트 from equipment.db_manager import update_control_command_status update_control_command_status(command_id, status, applied_value) # WebSocket HMI 브로드캐스트 from communication.websocket_manager import ws_manager loop = getattr(ws_manager, 'loop', None) if loop and loop.is_running(): asyncio.run_coroutine_threadsafe( ws_manager.broadcast({ "type": "command_ack", "command_id": command_id, "status": status, "applied_value": applied_value, "timestamp": int(time.time() * 1000) }), loop ) elif "/status" in topic: gateway = payload.get("gateway", "OFFLINE") plc_state = payload.get("plc_state", "OFFLINE") logger.info( f"[MQTT STATUS Callback] gateway={gateway}, " f"plc_state={plc_state} for prefix: {line_prefix}" ) # 상태 토픽을 기준으로 장비 상태와 동기화 상태를 함께 갱신 sync_state = None if gateway == "OFFLINE" or plc_state == "OFFLINE": device_state = "OFFLINE" elif gateway == "SYNCING": device_state = "SYNCING" sync_state = "SYNCING" else: device_state = "ONLINE" sync_state = "IDLE" with get_db_connection() as conn: with conn.cursor() as cursor: cursor.execute( """ UPDATE machine_status SET gateway_state = %s, plc_state = %s, device_state = %s, sync_state = COALESCE(%s, sync_state), timestamp = CURRENT_TIMESTAMP WHERE equipment_id = %s """, ( gateway, plc_state, device_state, sync_state, equipment_id ) ) conn.commit() _publish_hmi_update(equipment_id) elif "/event" in topic: event_id = payload.get("id") event_val = payload.get("val") logger.info(f"[MQTT Event Callback] Received Event {event_id} (value={event_val}) for prefix: {line_prefix}") # Full-Sync 혹은 PLC 오프라인 상태값 업데이트 device_state = "ONLINE" sync_state = "IDLE" if event_id == 999: # Full-Sync 시작 (STATE_INIT 진입) device_state = "SYNCING" sync_state = "SYNCING" elif event_id == 998: # PLC Modbus 통신 실패 감지 device_state = "OFFLINE" elif event_id == 997: # Full-Sync 완료 (정상 루프 진입) device_state = "ONLINE" sync_state = "IDLE" with get_db_connection() as conn: with conn.cursor() as cursor: if event_id == 998: cursor.execute( "UPDATE machine_status SET device_state = %s, plc_state = 'OFFLINE', timestamp = CURRENT_TIMESTAMP WHERE equipment_id = %s", (device_state, equipment_id) ) else: cursor.execute( "UPDATE machine_status SET device_state = %s, sync_state = %s, timestamp = CURRENT_TIMESTAMP WHERE equipment_id = %s", (device_state, sync_state, equipment_id) ) conn.commit() logger.info(f"[MQTT Event DB Update Completed] device_state updated to: {device_state}") _publish_hmi_update(equipment_id) elif "/m/in" in topic: if not isinstance(payload, list): raise ValueError("M_in payload is not a JSON list") logger.info(f"[MQTT Processing M_in] Size of incoming batch: {len(payload)} for prefix: {line_prefix}") # 1. 기존 m_read_raw 및 m_write_raw JSON 데이터 조회 with get_db_connection() as conn: with conn.cursor(dictionary=True) as cursor: cursor.execute("SELECT m_read_raw, m_write_raw FROM machine_status WHERE equipment_id = %s", (equipment_id,)) row = cursor.fetchone() m_read = {} if row and row.get("m_read_raw"): try: m_read = json.loads(row["m_read_raw"]) except: pass m_write = {} if row and row.get("m_write_raw"): try: m_write = json.loads(row["m_write_raw"]) except: pass # 2. 배치 배열 수신값 머지 [[bit_id, val], ...] for item in payload: if isinstance(item, list) and len(item) == 2: bit_id = str(item[0]) val = int(item[1]) m_read[bit_id] = val # 3. 모멘터리 비트 정리: 쓰기 버퍼(m_write_raw) 중 1로 켜져있던 비트들을 0으로 복구 # (ESP32 측에서 이미 쓰기 실행 및 자동 리셋을 처리했으므로 서버측 DB만 동기화하고 패킷은 송신 안함) for k, v in m_write.items(): if v == 1: m_write[k] = 0 # 4. DB에 병합된 M 데이터 업데이트 cursor.execute( "UPDATE machine_status SET m_read_raw = %s, m_write_raw = %s, device_state = 'ONLINE', timestamp = CURRENT_TIMESTAMP WHERE equipment_id = %s", (json.dumps(m_read), json.dumps(m_write), equipment_id) ) conn.commit() logger.info(f"[MQTT Processing M_in Completed] Successfully merged and saved {len(payload)} bits to DB.") _publish_hmi_update(equipment_id) elif "/d/in" in topic: if not isinstance(payload, list): raise ValueError("D_in payload is not a JSON list") logger.info(f"[MQTT Processing D_in] Size of incoming batch: {len(payload)} for prefix: {line_prefix}") # D영역 업데이트: [[group_id, val], ...] with get_db_connection() as conn: with conn.cursor() as cursor: for item in payload: if isinstance(item, list) and len(item) == 2: group_id = int(item[0]) # 그룹 0,5(순환펌프 재작동 시간)는 UINT16 정수, 그 외는 PLC REAL이므로 소수점 보존 val = int(item[1]) if group_id in (0, 5) else float(item[1]) if 0 <= group_id <= 9: sql = f"UPDATE machine_status SET d_read_g{group_id} = %s, device_state = 'ONLINE', timestamp = CURRENT_TIMESTAMP WHERE equipment_id = %s" cursor.execute(sql, (val, equipment_id)) conn.commit() logger.info(f"[MQTT Processing D_in Completed] Successfully saved {len(payload)} D-registers to DB.") _publish_hmi_update(equipment_id) # 성공 처리 시간 기록 duration_ms = (time.time() - start_time) * 1000 from monitoring.metrics import record_metric record_metric(topic, duration_ms) except Exception as e: duration_ms = (time.time() - start_time) * 1000 from monitoring.metrics import record_metric record_metric(topic, duration_ms, error=True, error_msg=str(e)) logger.error(f"[MQTT ERROR] Message parse/update error: {e}", exc_info=True) def start_mqtt_client(db=None): """ FastAPI 어플리케이션 구동 시 호출됩니다. """ global _client _client = mqtt.Client(client_id="ChemiFactory_HMI_Server") # MQTT 인증 계정 정보 적용 (rc=5 방지) _client.username_pw_set("ctnt_root", "Umsang6595!!") _client.on_connect = _on_connect _client.on_message = _on_message try: logger.info(f"[MQTT INIT] Connecting to broker at {BROKER_HOST}:{BROKER_PORT}...") _client.connect(BROKER_HOST, BROKER_PORT, 60) _client.loop_start() logger.info("[MQTT INIT] Background client started and loop active.") except Exception as e: logger.error(f"[MQTT INIT ERROR] Startup failed: {e}", exc_info=True) def stop_mqtt_client(): global _client if _client: _client.loop_stop() _client.disconnect() logger.info("[MQTT] Background client stopped successfully.")